Future Development Trends of Dongguan Mold Factory

1、 Ultra High Speed and Ultra High Precision Processing Technology

High speed and ultra high speed machining technology not only improves machining efficiency, but also serves as an important guarantee for machining difficult to cut materials, improving machining accuracy, and controlling vibration. The key to high-speed and ultra high-speed machining technology is to increase the spindle speed and pushing speed of the machine tool. The machining center (MC) exhibited at this expo has a maximum spindle speed of 10000 to 20000 revolutions per minute, which has doubled in just a few years. The maximum pushing speed reaches 20 to 60 meters per minute, several times higher than in the past.

The use of linear (maglev) motors is an important way to improve speed and accuracy. The linear motor driven ultra high speed grinding machine tool "Linea M II" exhibited by Toyota Motor Corporation in Japan has no transmission factors such as connecting screw and nut, motor and screw connector in the transmission part of the linear motor drive. Therefore, the bending, vibration, and rebound caused by this have been eliminated, and the working performance has been improved by more than three times, meeting the requirements of high-speed and high-precision processing.

2、 The trend of composite, multifunctional, and multi-axis control

With the development of information terminals towards miniaturization and lightweight, the processing requirements for their components are also increasing. As the integration of components continues to improve and the quantity decreases, the shapes of processing are becoming increasingly complex. Multi axis controlled machine tools are suitable for processing workpieces with complex shapes. On the other hand, the shortening of product cycles also requires machining machines to be able to adjust and adapt to new changes at any time, meeting the processing needs of various products. This requires a machine tool to be able to handle processes that previously required several machine tools.

The future development trend of Dongguan Mold Factory can be said to be that the machining center (MC) has adapted to the development trend of the times. The "NH5000 series" machining center exhibited by Mori Seiji Manufacturing Institute in Japan has achieved fully automatic and unmanned operation, which can adapt to long-term, multi variety, and batch production. Compared with previous models, the processing time is greatly shortened, and efficiency and output are improved.

The latest development trend of Dongguan Mold Factory is the "INETGREX-E series" multifunctional composite machining machine tool, which can perform five axis continuous machining. After one-time clamping and adjustment of the workpiece, it can fully automatically complete a series of processes from turning to milling, quenching, and grinding. One machine tool can complete the workload that previously required several machines to complete at once, not only improving efficiency, but also saving a large amount of factory area.

Source of this article: Dongguan Mold Factory www.dgpengjian.com