Dongguan CNC processing configuration needs to be strengthened
Nowadays, many companies in Dongguan CNC processing are purchasing new machines due to business and work requirements. For example: CNC machining centers, CNC high-speed machines, precision carving machines. With the progress of the times and the development of technology, Dongguan CNC processing company has to adopt better configurations and precise machines to meet the high requirements of customers. So what issues should we pay attention to when choosing configurations?
Future Development Trends of Dongguan Mold Factory
1、 Ultra High Speed and Ultra High Precision Processing Technology
High speed and ultra high speed machining technology not only improves machining efficiency, but also serves as an important guarantee for machining difficult to cut materials, improving machining accuracy, and controlling vibration. The key to high-speed and ultra high-speed machining technology is to increase the spindle speed and pushing speed of the machine tool. The machining center (MC) exhibited at this expo has a maximum spindle speed of 10000 to 20000 revolutions per minute, which has doubled in just a few years. The maximum pushing speed reaches 20 to 60 meters per minute, several times higher than in the past.
Analysis of the Development of Dongguan Mold Processing Industry
Focusing on the development strategy of building a modern manufacturing city by the Dongguan Municipal Party Committee and Government, from the strategic height of adhering to the new industrialization path and building a moderately prosperous society in an all-round way, Dongguan should base itself on the current situation of local enterprises, implement the industrial localization strategy with innovative development models, vigorously cultivate "self owned enterprises" with independent technology and self owned brands, further optimize the industrial structure, promote industrial upgrading, and continuously improve the social service system, Comprehensively promote the development of Dongguan's hardware mold characteristic industry.
Sharing Two Dongguan CNC Processing Methods
1、 Rotating parts with transverse machining
Parts with keyways or radial holes, or hole systems with distributed end faces, as well as disk sleeves or shaft parts with curved surfaces, such as shaft sleeves with flanges, shaft parts with keyways or square heads, etc., should be processed by turning machining centers. Of course, disk parts with distributed hole systems and curved surfaces on the end face can also be processed using vertical machining centers, and disk sleeves or shaft parts with radial holes are often processed using horizontal machining centers. If these types of parts are processed using ordinary machine tools, the processes will be scattered and there will be a large number of processes. After using a machining center for processing, due to the automatic tool change system, multiple processes of ordinary machine tools can be completed with one clamping, reducing the number of clamping times, achieving the principle of process concentration, ensuring the stability of processing quality, improving productivity, and reducing production costs.
How to Make Dongguan Precision Mold Processing Well
Dongguan precision mold processing is divided into the following large blocks due to the demand for different types:
1) Two color mold
2) Thin-walled mold
3) Medical, connector mold
4) Overlay molds, etc
Actually, for those of us who have been making molds for ten or twenty years, when we think back carefully, it is really very simple.
In short: Are our basic skills solid and do we strictly follow the production process to arrange our process and process quality monitoring.
Mold cleaning is a key process in the maintenance and upkeep of injection molds, and it is also a bottleneck that restricts mold maintenance. Because the speed of mold manufacturing and development is much faster than the speed of mold cleaning, and the mold needs to be prepared for the next production immediately after rapid cleaning, the time left for mold cleaning is quite limited.
When cleaning and repairing molds, some factories hire junior technicians or apprentices from the mold workshop to do miscellaneous tasks such as cleaning molds and templates. Subsequently, maintenance technicians split the molds and templates. However, in fact, cleaning the mold and template also washes out the magnetic track marks, which poses difficulties for maintenance technicians to discover and correctly repair defects in the mold and parts.
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